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Packaging

bisignano : Form, fill & seal machines

Bisignano S.A. designs, develops and builds machines for filling, packaging and processing food products. For more than 70 years — the company was founded in 1952 — Bisignano has drawn inspiration from the perfection of nature to develop packaging that preserves the essential properties of your product. From Santa Fe (Argentina), they supply the most prestigious food manufacturers worldwide.

Every project starts from a specific study: beyond standard machines, Bisignano puts its design department at your service to develop installations with specific features. The machines meet the strictest international standards (ISO 9001:2015) and integrate the latest technology — servo motors, robots and automatic CIP cleaning — to give you a complete processing line for a wide range of food products and pack formats.

Filling and packaging machines for preformed containers

Rotary cup filling machine RM
Bisignano Rotary cup filling machine RM
The RM rotary cup filler fills and seals preformed cups on a compact rotary plate. With a cup dispenser and filler, a cup-holder plate and a set of change parts for other cup sizes, it switches easily between products — an accessible entry point for small to medium volumes.

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Rotary cup filling machine RG
Bisignano Rotary cup filling machine RG
The RG raises rotary filling to a hygienic level: a servo-driven filler, a filtered-air or laminar-flow chamber and a safety enclosure. It handles a variety of products and changes format quickly via change parts.

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Rotary cup filling machine RG+
Bisignano Rotary cup filling machine RG+
The RG+ is the most fully equipped rotary machine: PLC automation with HMI panel, mechanical heat-sealing, chemical CIP cleaning in the filler, centralised lubrication and filtered air. The servo-driven filler handles a variety of products; with overcap it reaches 3 mouths of max ø125 mm or 6 of max ø75 mm.

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Linear cup filling machine DLBc
Bisignano Linear cup filling machine DLBc
The linear DLBc combines high output with full integration: cup dispenser, multi-nozzle filling head, closed-circuit CIP cleaning, servo-driven dosing and floor-level operation. It places overcups and has a built-in case packer for a complete line.

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Linear cup filling machine DLBg
Bisignano Linear cup filling machine DLBg
The DLBg shares the linear, servo-driven platform of the DLBc and suits a variety of products. With cup dispenser, filling head, closed-circuit CIP, overcup dispenser and built-in case packer, it forms a complete, high-performance filling line.

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Linear filling machine SIGNA Motorcord
Bisignano Linear filling machine SIGNA Motorcord
The SIGNA Motorcord is Bisignano's fully servo-driven, top-of-the-range linear machine. Filling heads for liquid and viscous products, optional H2O2 cup disinfection and UV-lamp lid disinfection, external lid loading and a built-in case packer. Everything is adjustable from the control panel.

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Aseptic linear filling machine SIGNA Aseptic
Bisignano Aseptic linear filling machine SIGNA Aseptic
For sensitive, long-shelf-life products: the SIGNA Aseptic processes up to 40,000 cups per hour and decontaminates both cups and lids with hydrogen peroxide (H2O2). The complete sterilisation system is of modular design (MDS), ready for aseptic production lines.

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Rotary ice cream filling machine Rg/H
Bisignano Rotary ice cream filling machine Rg/H
The Rg/H fills ice cream into cardboard, plastic or edible cone containers. Besides the servo-driven ice-cream filler it offers a volumetric sauce filler and a solid-granulate filler (nuts, pieces), plus a unit that unwinds, heat-seals and cuts the lid film and places stackable overcaps.

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Linear ice cream filling machine DLB/H
Bisignano Linear ice cream filling machine DLB/H
The linear DLB/H is built for higher ice-cream volumes, including a three-flavour dispenser for marbled or multi-coloured fills. It places cups, doses the ice cream and applies plastic lids — including non-stackable ones — with capping.

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Filling and capping machines for bottles and jars

Glass jar filling and capping machine Rc/F
Bisignano Glass jar filling and capping machine Rc/F
The Rc/F fills and closes glass jars: a transport plate feeds the jars, the filler doses them and a screw or twist-off capper applies the lids via a cap-feeding channel. With simple format change, automatic CIP cleaning, a filtered-air chamber (class 100) and PLC control.

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Contifill bottle filling machine
Bisignano Contifill bottle filling machine
The Contifill is a continuous bottle filler with servo-driven dosing. It can cut and heat-seal aluminium lids, and handles both plastic and metal caps — screw or press-on. A filtered-air or laminar-flow chamber and change parts for other formats make it versatile.

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Weight filling machines (Weight Filler)

Weight Filler for cases, buckets and jerrycans
Bisignano Weight Filler for cases, buckets and jerrycans
The Weight Filler doses by weight using load cells, for cases, buckets, kegs and jerrycans up to 25 kg. Ideal for margarine, dulce de leche and similar viscous — or liquid to semi-liquid — products, with adaptations for chlorinated products. Equipment: automatic infeed by conveyors, a filler with two filling heads and cut-off valve, automatic capping and a tape sealing machine. The filling volume is adjustable from the control panel.

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Form-fill-seal machines (FFS / thermoforming)

Miniportion thermoforming machine FFS Mini / Mini C
Bisignano Miniportion thermoforming machine FFS Mini / Mini C
The FFS Mini range thermoforms the cup itself from a flat film (PS, PP, PET, PVC ...) and seals it with a top film. It works with servo-driven film advance, a laminar-flow chamber and a CIP-ready filler, with PLC and HMI control and a built-in automatic case packer. An ionising/aspiration system, UV disinfection and a robot case packer are available. Ideal for small portions such as cream cheese, butter or dips.

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SIGNA FFS thermoforming machine
Bisignano SIGNA FFS thermoforming machine
The SIGNA FFS thermoforms cups and offers highly flexible presentations: single, or in packs of 2, 4, 6 or 8 (2x1 to 4x2). It changes format quickly, with or without decor, and supports side decoration with shrink sleeves and In-Mould Labelling. Fully servo-driven, with a laminar-flow chamber, CIP-ready fillers and a robot case packer.

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FFS Flex thermoforming machine
Bisignano FFS Flex thermoforming machine
The FFS Flex is Bisignano's newest thermoformer, up to 20,000 cups per hour. Its highlight is quick format change with two decor heights, so one machine runs varied presentations — with or without decor. Fully servo-driven, with a laminar-flow chamber and CIP-ready fillers, built to the modular MDS system. Designed for yoghurt, fruit yoghurt and desserts.

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FFS Due thermoforming machine
Bisignano FFS Due thermoforming machine
The FFS Due produces Bisignano's exclusive DUE cup: a design that combines two decor sizes, mechanically reinforcing the side walls while giving a striking, stylised shelf appearance. With a double-decor guiding head, a combined forming-and-decoration area and servo-driven dosing.

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DUE container
DUE is a unique, protected Bisignano container for yoghurt and desserts, produced with Signa FFS Motorcord technology. With two decor zones (Decor 1 and Decor 2) separated by a reduction, the cup gains a stylised, eye-catching shelf appearance.

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IN-CAP container
Bisignano IN-CAP container
IN-CAP is an original Bisignano container that combines the benefits of thermoforming with a handy reclosable lid. It replaces the classic preformed container with external overcap: beneath the aluminium seal foil sits a reusable internal plastic lid. Ideal for fresh products, butter and vegetable fats.

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PET eco container
Bisignano PET eco container
PET eco applies FFS thermoforming technology to PET — a recyclable material. The pack design can be fully customised while reducing environmental impact. A sustainable alternative that meets the demand for recyclable packaging.

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End of line: unscramblers, orienters, formers and packers

Automatic unscramblers
Bisignano Automatic unscramblers
Automatic unscramblers untangle preformed bottles or cups and feed them, ordered and upright, to the filling line for a continuous, trouble-free supply.
Orienter for plastic bottles 0B
The 0B orienter automatically positions plastic bottles the right way round for the next operation in the line.
Automatic box former AAC 900/1500
The automatic box former AAC 900/1500 erects and forms cardboard boxes, ready to be filled further down the line.
Automatic tray former AAB 900
The automatic tray former AAB 900 folds and forms cardboard trays for packaging your products.
Automatic case packer for trays EAB
The automatic case packer EAB collects trays and packs them neatly into cases.
Automatic case packer for bottles EABD
The automatic case packer EABD packs bottles neatly into cases.
Wrap Around case packer
The Wrap Around packer forms the case around the product, for a tight, sturdy secondary pack at high speed. A recent addition to the end-of-line range.

Process: complete lines for butter and cheese

Beyond packaging, Bisignano also supplies complete process installations for the dairy sector — from raw material to packed product, as a turnkey project. This includes full butter lines and equipment for pasta-filata cheese, grated cheese and processed cheese.
Butter line with MAPEM wrapping machine
Bisignano Butter line with MAPEM wrapping machine
Bisignano builds complete butter lines as turnkey projects: from the continuous butter churn (ECM 800) through the block filling machine (PM 25), reworking machine (RAM 500) and moulding machine (PM 5000), to the MAPEM wrapping machine and Wrap Around packer, including cream maturation tanks, pumps and CIP cleaning. The automatic MAPEM wrapper works in parchment or aluminium paper (running or centred printing, optional hot-stamping date coding): up to 50 packs per minute for 100/200 g and up to 40 per minute for 500 g.

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Pasta-filata (mozzarella) cheese line
Bisignano Pasta-filata (mozzarella) cheese line
For pasta-filata cheeses such as mozzarella, Bisignano builds complete lines. The continuous threading machine processes up to 2,000 kg per hour — for cheese with low moisture and compact structure — while batch machines handle 200 or 400 kg per batch, heated in hot water or by direct steam. A full line includes a mass chopper, continuous threading machine, automatic salting (0.5–2%), an extruder or rotary moulding carousel (for rectangular or round bars without a mould), cooling vats and a cheese cutter in AISI 304 (longitudinal and cross cutting).

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Grated and dried cheese line
Bisignano Grated and dried cheese line
Bisignano supplies complete lines for grating, drying and cooling cheese. The RAQ graters (with one or more loading columns) produce traditional or thread grating; hammer mills, sieves and a fluid-bed dryer complete the process. The drying and cooling lines monitor temperature, moisture and drying time each cycle, with anti-caking dosing and mixing. The line can finish with a rotary cup filler (RC/F), lid placement and an induction sealing tunnel.

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Processed and reconstituted cheese line
Bisignano Processed and reconstituted cheese line
For processed and reconstituted cheeses, Bisignano builds reworking kettles and complete lines. The RQ 40 and RQ 80 models process roughly 300 and 600 kg per hour respectively (direct heating up to about 127 °C, with scraper/mixer). The automatic twin-screw cooker handles up to 250 kg per batch and is suitable for analogue (imitation) cheese. A complete line includes a buffer tank, hot-water heating, chiller, automatic cup filler and washing and cooling tunnels.

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